What are the Major Advantages of Magnetic Conveyors

What are the Major Advantages of Magnetic Conveyors

  • By: Admin
  • Wed Jul 22, 2020
What are the Major Advantages of Magnetic Conveyors

A conveyor can be commonly seen in any factory or industrial setup, especially if it is related to the manufacturing processes. It is used for transportation of component raw materials for the further stages of manufacturing. Magnetic conveyors are slightly different from general conveyors, though the major utility is quite the same still it has unique applications. 

As the expert magnetic conveyor and separator manufacturers in India, we find ourselves in the position to elaborate its basic definition and functions. Here we will make you understand the major advantages of using magnetic conveyors over general conveyors.

How Magnetic Conveyor is Different From General Conveyors

Magnetic conveyors are also used to move component materials or feed materials from one processing stage to the other, either through a trough or on top of a reciprocating belt. The major difference is that the magnetic conveyors leverage a material’s magnetic properties. Magnetic conveyors have electromagnets placed at equal distances within the bed of the conveyor. Such structural uniqueness enables them to efficiently convey ferromagnetic products.

Magnetic conveyors can resist gravity effects with the virtue of the strength of their magnetic attraction. That unique feature provides them with the flexibility to be in any orientation, whether horizontal, vertical, slanted or even upside down for some cases. According to the average weight of the feed material, their magnetic strength may need to be altered but still, it is a lot more versatile choice than the average conveyors. 

What are Some of the Major Applications of Magnetic Conveyors

Magnetic conveyors are used for a variety of applications in different industries since they can easily accumulate an impressive variety of materials whether big or small, light or heavy while leveraging on their magnetic capabilities. These conveyors are suitable for industries like Mining, Construction, Chemicals, Food-processing, Pharmaceutical, Cement and so on.

Some of the major applications for which these conveyors are used are mentioned below.

  • For transportation of small metal parts from one processing stage to another
  • Holding metal pieces for minor jobs
  • For cutting metal (magnetic) materials
  • Remove chips from metalworking machinery
  • Segregation of magnetic and non-magnetic items

What are the Advantages of Using Magnetic Conveyors

The magnetic conveyor systems are interesting material handling systems as they utilize magnetism to move products, which provides them certain unique advantages over other traditional methods. Let us have a quick look at some of the major advantages associated with the application of the magnetic conveyor systems. 

  • Effective for handling broken and fine magnetic chips
  • Enables very small metal parts and sheet stampings
  • Can be utilised for transport of both wet and dry materials
  • Compact watertight design reduces risks of hazards
  • Compact design with low maintenance requirements
  • Mobile parts are not exposed, thus ensures the safety
  • Strong magnets for ensuring heavy-duty performance
  • Strong stainless steel plates for a long-lasting lifecycle

How to Choose the Right Magnetic Conveyor Type

Choosing the right conveyor type mainly depends on the type of chip and transported material. Though you may need to have a quick check on the following specifications for finding suitable choices according to your requirements.

Load capacity and maximum load: Always determine the average load capacity and the maximum load that can be conveyed within a certain time period of the respective magnetic conveyor. Determining this value will help to find the magnetic conveyor that meets your demands and can perform constantly without failure or constant maintenance.

Power consumption: Whether it is the magnetic conveyor or some other machinery, their low-power consumption features help in saving valuable operating costs. This specification also determines the capability of the magnetic field generator and make your process cost-efficient.

Magnetic strength: This parameter is vital as it determines the force that will move the feed material. Depending on the average size and weight of the feed material you will need to implement the suitable magnetic conveyor. 

Optimal conveying distance and speed: The parameters like distance and speed of the magnetic conveyors help you find the best type of conveyors that will fit your application.

Controls and operating system: Magnetic conveyors are usually implemented as a part of the bigger processing environment. Thus it becomes essential to ensure whether you have control and operative capability for variables like speed drives, sensors, and feedback control and so on. 

Safety Mechanism: Usually magnetic conveyors do not pose many risks for the overall processing environment but still safety quotients can never be overlooked or compromised. Always ensure that particular magnetic conveyor is made while following the safety standards defined for the industry. 

If you want to buy a suitable magnetic conveyor you need to cross-check it on the basis of all of the above-mentioned parameters or instead of doing all that you can simply consult the experts at Magna Tronix, the reputed magnetic conveyor and separator manufacturers in India to find the apt solutions efficiently.

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